What are the effects of thermal expansion on welded joints in cast iron outdoor sculptures?

Thermal expansion significantly impacts welded joints in cast iron outdoor sculptures, often leading to structural weaknesses over time. When exposed to temperature fluctuations, cast iron expands and contracts, creating stress at welded seams. This repeated stress can cause cracks, distortion, or even complete joint failure. Unlike more flexible metals, cast iron's brittleness makes it particularly vulnerable to thermal cycling. Proper welding techniques, such as preheating and using compatible filler metals, can mitigate these effects. Additionally, strategic design allowances for expansion gaps help preserve the sculpture's integrity. Regular maintenance and inspections are crucial to detect early signs of thermal damage in these artistic metalworks.